A recommended PCB layout for optimal thermal performance would be to use a large copper pad under the device, connected to a thermal relief pattern on the bottom layer, and to use thermal vias to dissipate heat efficiently.
To ensure stable output voltage regulation, it's essential to follow the recommended component values and PCB layout guidelines, and to decouple the input and output with suitable capacitors. Additionally, a soft-start circuit can be implemented to prevent inrush currents during startup.
The maximum allowable ripple current for the input capacitor depends on the specific capacitor used. As a general guideline, the ripple current should be limited to 20-30% of the capacitor's rated RMS current to ensure reliable operation.
While it's possible to use a different inductor value or type, it's essential to ensure the inductor meets the recommended specifications for inductance, saturation current, and DC resistance to maintain the regulator's performance and stability.
To protect the device from overvoltage or undervoltage conditions, consider adding overvoltage protection (OVP) and undervoltage lockout (UVLO) circuits. These can be implemented using external components, such as zener diodes and voltage supervisors.