TI recommends a 4-layer PCB with a solid ground plane, and placing the IC close to the input capacitors. Also, keep the high-frequency components (e.g. switching FETs, diodes) away from the low-frequency components (e.g. feedback resistors, capacitors).
The inductor value depends on the output voltage, current, and switching frequency. TI recommends using an inductor with a high saturation current, low DCR, and a shielded or toroidal design. A good starting point is to use the inductor value calculation formula provided in the datasheet, and then fine-tune based on the specific application requirements.
The maximum Tj for the UC3825ADWTRG4 is 150°C. However, it's recommended to keep the Tj below 125°C for reliable operation and to ensure a long lifespan.
Yes, the UC3825ADWTRG4 can be used in a synchronous rectification configuration. However, it requires additional external components and careful design consideration to ensure proper operation and minimize losses.
TI recommends using an oscilloscope to monitor the voltage and current waveforms, and to check for any signs of oscillation or instability. Also, verify that the input and output capacitors are properly sized and placed, and that the feedback loop is properly compensated. Consult the datasheet and application notes for more detailed troubleshooting guidelines.