A good PCB layout for the TDA7851A involves keeping the analog and digital grounds separate, using a star-point grounding system, and placing the device close to the power supply. Additionally, using a 4-layer PCB with a dedicated ground plane can help reduce EMI.
To optimize thermal performance, ensure good airflow around the device, use a heat sink if possible, and avoid blocking the thermal pad on the underside of the package. Also, minimize the power dissipation by optimizing the output stage and using a low-dropout voltage regulator.
When selecting output filter components, consider the desired cutoff frequency, impedance, and attenuation requirements. Choose inductors with low DC resistance and high Q-factor, and capacitors with low ESR and high ripple current capability. Also, ensure the filter components are compatible with the TDA7851A's output current and voltage ratings.
To troubleshoot issues with the TDA7851A, use an oscilloscope to monitor the output voltage and current, and check for signs of oscillation or instability. Verify the input voltage, output load, and component values are within the recommended specifications. Also, check for any layout or PCB issues that may be contributing to the problem.
Operating the TDA7851A at a lower voltage may reduce the output power and efficiency, while operating at a higher voltage may increase the output power but also increase the risk of overheating and reduce the device's lifespan. Always ensure the input voltage is within the recommended range to ensure reliable operation.