A good PCB layout for optimal thermal performance involves placing thermal vias under the IC, using a solid ground plane, and keeping the thermal path as short as possible. It's also recommended to use a thermal pad on the bottom of the IC and connect it to a thermal plane or a heat sink.
To ensure reliable operation in high-temperature environments, it's essential to follow the recommended operating temperature range, use a suitable thermal design, and consider derating the device's power dissipation. Additionally, ensure that the PCB and components are rated for the expected operating temperature.
For EMI and EMC compliance, consider using a shielded enclosure, keeping the PCB layout compact, using a common mode choke, and ensuring that the device's switching frequency is not harmonically related to the system's clock frequency. Also, follow the recommended layout guidelines for the device's pins and decoupling capacitors.
To troubleshoot issues with the device's output voltage regulation, check the input voltage, output voltage, and feedback resistors. Ensure that the feedback network is properly connected and that the output capacitor is suitable for the application. Also, verify that the device is not overheating and that the PCB layout is not causing any voltage drops.
Using a different inductor value than recommended can affect the device's performance, efficiency, and stability. A smaller inductor value can lead to higher ripple currents and reduced efficiency, while a larger value can result in slower transient response and increased cost. It's essential to evaluate the impact of inductor value changes on the overall system performance.