Texas Instruments recommends a 2-layer PCB with a solid ground plane on the bottom layer and a thermal relief pattern on the top layer to minimize thermal resistance. A minimum of 2 oz copper thickness is recommended for the top layer.
To ensure reliable operation at high temperatures, it's essential to follow proper thermal design and layout guidelines, including providing adequate heat sinking, using a thermal interface material, and keeping the device within its recommended operating temperature range.
Exceeding the maximum junction temperature (Tj) rating can lead to reduced device lifespan, increased thermal resistance, and potentially even device failure. It's crucial to ensure that the device operates within its recommended temperature range to maintain reliability and performance.
While the 78HT205TC is a robust device, it's still important to consider the effects of vibration on the device and its connections. Texas Instruments recommends following proper PCB design and assembly guidelines, including using secure connections and a robust PCB design, to minimize the risk of vibration-induced failures.
To troubleshoot common issues with the 78HT205TC, start by verifying the input voltage, output voltage, and current draw. Check for proper thermal design and layout, ensure that the device is properly heat-sunk, and verify that the output capacitors are properly sized and selected. Consult the datasheet and application notes for more detailed troubleshooting guidance.